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Customers who have chosen BPC to meet their Automation Controls needs include:

  • Saks 5th Avenue
  • Linen’s & Things
  • R. R. Donnelly
  • Apex Express
  • UTZ Snack Foods
  • Helvoet Pharma
  • H D Smith
  • Procter & Gamble
  • QVC
  • Knoll
  • Bed, Bath, & Beyond
  • Okidata
  • Kraft Foods
  • Anco Cheese
  • Lockheed Martin
  • Ken’s Foods
  • Lipton
  • WEA (CinRam)
  • QSGI
  • Becton Dickinson

The Innovative Diagnostic Software package monitors the performance of your material handling system and provides real-time performance data. Errors and Faults are displayed with device specific information, guiding operators to known problems. Through the use graphical display screens, a system layout can be displayed representing the conveyor system being monitored. If a fault condition arises, the problem area is highlighted for immediate resolution.
The Innovative Diagnostic Software is capable of monitoring all aspects of material in your system, from Motor Control Panel Performance to Field Device Conditions to Overall System efficiency.

Specific Items Monitored*:

  • Status of each electrical panel (Emergency-Stop, Power and Overload faults)
  • Battery condition from each PLC (Normal, Low)
  • PLC status (Major Faults, Scan Time, Rack Conditions)
  • Air Pressure status from each compressor (Normal, Low)
  • Motor overload status by panel
  • Jams, Full Lines and Emergency-Stop Status by panel
  • Individual Motor Status
  • Individual Full Line and Jam Photoeye Status
  • Individual Emergency-Stop Pushbutton/Lanyard Status
  • Total Cartons Scanned
  • Total Cartons Confirmed
  • Total No-Read Count
  • Total Reject Count
  • Total Re-circulated Count
  • Percentage of Valid Reads

*All Diagnostic System Packages are tailored to the system they are monitoring and may not include all the functionality described above.

Innovative Diagnostics is a reliable, efficient solution for your administrative and maintenance needs. The Innovative solution includes the flexibility to simultaneously monitor multiple panels and systems

This easy to expand platform integrates seamlessly with the entire Innovative Systems suite, including Labeling, In-Motion Weighing, Automatic Sortation, Host Communications and Production Counting,

Easy to Use

  • GUI (Graphical User Interface) enables the easy set-up and operation
  • Real time diagnostics of system performance, including diverts, alarms, and event.

The Innovative Edge

  • BPC, Inc. provides the software and connections necessary for real-time system performance.
  • “Invisible” integration for new or existing conveyor systems
  • Innovative Diagnostics can be tailored to meet your specific needs
  • Complete Engineering, implementation, commissioning, and support services are provided by BPC
BP Controls, Inc. :  225 Route 522  :  Suite 205  :  Manalapan, NJ 07726   :  Phone: (732) 409-0111
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