BP Controls
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Our Customers Applications > Automated Sortation

Customers who have chosen BP Controls to meet their industrial automation, warehouse controls and conveyor systems needs include:

  • Anco Cheese
  • Aramex
  • Becton Dickinson
  • Colonial Electric
  • East Penn Manufacturing
  • First Quality
  • Follett Higher Education
  • Fuch's Spice
  • Gallo Wines
  • Generation Brands
  • Hudson News Corporation
  • John Wiley and Sons
  • Johnson Bros./Mutual Dist.
  • Ken's Foods
  • Knoll Manufacturing
  • Kraft Foods
  • Newgistics
  • Okidata
  • Pitney Bowes
  • Polo Ralph Lauren
  • Quad Graphics
  • QVC
  • Rand Direct
  • Resnick Distributors
  • Schratter Foods
  • Select Nutrition
  • Time Customer Service
  • Tropical Cheese
  • Unites States Postal Service
  • XPO Logistics/Amazon
  • XPO Logistics/Verizon

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Sortation Automation - Automated Sortation

Sortation Automation

Our Realtime360 Sort™ package is a reliable and efficient solution for your automatic sortation and merge control needs. This innovative solution includes configurable software for a variety of applications and is easily tailored for most sortation systems, including Pop-Up, Pusher, and Shoe Sorter conveyor systems, Tilt-Tray sorters, Bombay sorters, and Cross-Belt sorters.

Automated Sortation

This easy to expand platform integrates seamlessly with the entire Realtime360 WCS suite, including automatic sortation, host communications, production counting, and our Realtime360 View HMI and diagnostics warehouse software.

Key Features:

  • Interfaces seamlessly with various material handling systems, Conveyor, Tilt-Trays, Bombay, and GOH system
  • Standard system supports from one (1) sort destination up to 1000
  • Available basic, text-based version or high-end Graphical User Interface (GUI) with Realtime360 View graphics package
  • Functions as a stand-alone system or as a sub-system in a complete WCS


  • Compatible with both existing and new material handling system (MHS)
  • Scalable - Expands easily to accommodate future growth
  • Seamless integration with Realtime360 View HMI Graphic Diagnostic Packages
  • Reduce manpower demand through automation


  • Microsoft Windows-based Operating System
  • Cimplicity Human Machine Interface (HMI) Software
  • Microsoft Visual Studio .NET Development Environment
  • Microsoft SQL Server Database 
  • Supports from 1 to 1000 sort lanes (standard)


  • Secure Remote Access via Laptop, Tablet or Mobile Device
  • Tablet/Mobile Device Monitoring & Control
  • Host Interface or Stand-Alone Configurations
  • Robust Reporting
  • iCloud Connectivity
  • Conventional or Remote I/O

Sorter Types:

  • Conveyor
  • Pop Up
  • Pusher/Plough
  • Swing Arm
  • Sliding Shoe
  • Transfer
  • Swivel Divert
  • 24 VDC
  • Narrow Belt
  • Tilt-Tray
  • Bombay
  • Cross Belt


  • Stand Alone
  • FTP
  • TCP/IP Sockets
  • ODBC
  • Web Service
  • Custom

Encoder Sorter

Kiva Sorter